Genesis Data Collectors

Handheld SPC Data Collectors
The Genesis line of roving data collectors gathers up to 32 variables and/or attributes. Depending on the model, users may collect data from analog, digital, LVDT, bar code or voice recognition devices. And with Genesis’ automatic gage recognition, there is no need to program in gage information—just plug in any gage and collect data.

Trend Analysis…

• Automatically warns of out-of-control situations through status lights and screen displays, prompting users with causes and corrective actions using eight user-defined tests

Traceability…

• Choose from up to 8 user-defined subgroup variables (date, time, operator, machine number, etc.)
• Built-in capability to filter data based on any combination of subgroup variables

Capacity…

• Collects data on as many as 99 features per part
• Each unit can handle subgroup sizes from 1 to 50
• Capacity to store and analyze 24,000 measurements
• All models are “variable” data collectors, but models QA3000 and QA3300 also perform input of “attribute” data within the same part program as well as Gage R&R

Functionality…

• Hand-held (portable and self-contained)
• Fixed station with optional external monitors
• Networks with enterprise systems

High-contrast LCD screen displays crystal-clear charts, graphs and data lists…

• 16-line by 42-character super-twist LCD displays more information than other portable collectors
• Pop-up window warn users when process is out of control and recommend courses of action

Annual maintenance agreements include the following…

• Free firmware and software upgrades
• Attractive trade-in programs

Instant access to data…

• Point and select feature allows users to point to a specific subgroup or feature on the display
• With a single keystroke, users access measured data, subgroup variables, statistical calculations

Status lights…

• Complete array of status lights to advise operator of conditions requiring immediate action

Fully sealed keyboard and keypad……

• Functional sealed QWERTY keyboard and numeric keypad

Built-in network hardware…

• RS485 output for direct communication to any network-Optional LAN-link module for 10baseT Ethernet networks

Output to status and control devices port…

• Connect external accessories including earphones and status lights or control signals

Print hard-copy reports…

• Centronics parallel port for printing charts and data reports, including x-bar/r, x-bar/s, ix/mr, mx-bar/mr, histogram, pareto, capability, sample and subgroup data, mean, standard deviation, C_p, C_pk, P_p, P_pk, CR, PR, C_pm, CP_U, CP_L, Z_U, Z_L, % US, % OS, skewness and kurtosis

Genesis QA 2500 and 2800 summary…

• QA2500 incorporates 4 digital gage ports
• QA2800 incorporates 2 digital and 2 analog gage ports
• Additional gages may be interfaced by adding Genesis Multi-gage Interfaces (MGIs)

QA3000 and 3300 summary…

• QA3000 unit incorporates 4 digital gage ports
• QA3300 incorporates 2 digital and 2 analog gage ports
• Additional gages may be interfaced by adding Genesis Multi-gage Interfaces (MGIs)
• Variables data collection and analysis with the flexibility to collect and analyze attribute data
• Gage R&R

Why Gage R&R (Repeatability and Reproducibility) is so important…

• An analysis of a process cannot be meaningful unless the gages used to collect data are both accurate and repeatable
• Without fully understanding the performance of the gaging used to produce this data, users may be reacting to faulty gages rather than variations in the process itself
• Firms pursuing ISO 9000 need Gage R&R as it is an important asset

Size and weight…

• 9 ¼” x 8 ½” x 3 ¼” at 4 lbs

Battery life is 12-14 hours (continuous use)

Genesis Multi-Gage Interface (MGI)

The Genesis Multi-Gage Interface (MGI) streamlines the data collection process

Users collect data from a wide range of electronic gages and convert the signals to a common RS232 output. Measured data goes directly to PCs for use with statistical process control software.

Genesis MGIs have four gage ports and can be daisy-chained to increase the number of ports at any one gaging station. In addition, a bayonet connector provides convenient foot-switch operation when needed. Up to 32 gages can be interfaced to a single PC serial port in any analog or digital combination. The MGI is available in two models…

• Genesis MGI-D (digital) with 4 digital ports
• Genesis MGI-C (combined) with 2 digital and 2 analog ports

Automatic Gage Recognition (AGR)…

• True plug and play
• Automatically recognizes the gage and applies proper communications routines
• No user set up is required
• Uses low-cost gage cables

The MGI interfaces with hundreds of gages from a wide variety of manufacturers including…

• Micrometers
• Height, thickness and laser gages
• Hardness testers
• Calipers
• Weight scales
• Torque wrenches
• Surface analyzers
• Indicators
• Comparator displays
• Genesis MGI

Analog gage ports provide excellent resolution through a 12-bit (plus sign) A/D converter. Data from a column gage with a full-scale resolution of ±.010 will resolve to 2.5 millionths of an inch. The MGI with analog capabilities also provides…

• Reference voltages to drive variable resistance or strain gage devices
• Easy configuration of gage signals to MGI requirements with ASDQMS interface cables
• Inputs configured for single ended, dual or differential operation
• “First Peak” and “Total Peak” readings from analog inputs (useful in torque applications)

Interfaced to a PC, MGIs provide direct gage input for a PC inspection station. They can also be used in conjunction with Genesis data collectors to provide additional gage ports. Aside from simple gage readings, the MGI offers…

• Continuous gage reads (as long as the footswitch is depressed) with MIN, MAX, TIR and continuous average output capability
• Sequential readings of multiple gages (ideal for gage fixture applications)
• Parametric selection using a specific measured value or several values from a multiple parameter gage (e.g., comparator with multiple axis display, force gage with MIN and MAX readings, etc.)
• The MGI can be used at a fixed station, operating on an AC adapter/charger

ASDQMS offers a number of statistical software packages to support data collection and analysis. Operating on Windows based PCs, ASDQMS offers the Wedge, SPC1+ Enterprise and SPC1+ Navigator software.

Software I/O specifications are also available for interfacing the MGI’s direct gage input to individual software packages.

Analog…

• Input voltage: ±5 mV minimum
• Resolution: ±4000 counts at ± full scale voltage
• Excitation voltage: +2500mV ±5 mV at 0-80 mA, -2500 mV ± at 0-80 mA

Output to status and control devices port…

• Connect external accessories including earphones and status lights or control signals

Optional power…

• Internal rechargeable NiCad batteries or external AC charger/adapter (12-14 hours usage)

Dimensions…

• 9 ¾” x 8 ½” x 2”

Genesis 1000 Series Ethernet Networking Hardware and Software

ASDQMS’ LAN-Link 232 hardware and Gennet Network Communication software allows any Genesis QA1000 Series data collector to communicate, using standard 10Base-T ethernet wiring, with SPC1+ Enterprise Pro or any SPC software running on a Local Area Network. There is no longer a need to run special network wiring to integrate data collector communication within your manufacturing environment. Genesis can now communicate over your existing LAN wiring.

• Connect your Genesis 1000 Series data collectors to your existing Ethernet network
• Create and maintain part programs on PC.
• Send and Receive Setups from Genesis collectors
• Data is automatically saved on PC to CSV files for simple easy data
• Automatically save data to SPC1+ Enterprise or any SPC software system

LAN-Link 232 is an RS232 to 10Base-T converter module. Simply plug one end into the Genesis’ serial port and the other into your network wiring. The Genesis data collector may be permanently connected to the network, allowing “Real-time” upload of SPC data. Measured Data as well as Traceability Information can be automatically uploaded to the PC database as each subgroup is completed. Now a manager is able to view a real-time status of manufacturing processes on his desktop PC. When the Genesis is being used as a fully portable data collector, it may be plugged into any LAN-Link 232 converter module to manually download inspection routines or upload data, as required. While a permanent LAN connection is possible, it is not required.

Gennet Network Communication Software Features and Benefits

ASDQMS’ Gennet Network communication software provides the network software link between the Genesis data collectors and the SPC1+ Enterprise Pro or any SPC software running on your LAN. This software structures efficient communication between Genesis data collectors on the shop floor and SPC1+ Pro or any SPC software running on your LAN. It runs, as a background task on a network “Node” PC, to fully support the Genesis – SPC1+ Enterprise Pro interface.